日本(UNION TOOL)佑能3刃铝合金平底铣刀AZS

日本(UNION TOOL)佑能3刃铝合金平底铣刀AZS

日本(UNION TOOL)佑能3刃铝合金平底铣刀AZS

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特点:

可由Z轴直接下刀进行轴向切削,缩短了底孔加工时间。

45°螺旋角的设计,大大提高排屑能力。

刀尖的保护角设计,提高了耐磨能力,也降低了加工时所产生的震动。

直径公差:0/-0.015(D≤6)、0/-0.005(D≥8)

日本(UNION TOOL)佑能3刃铝合金平底铣刀AZS可切削材料表 (☆重点推荐最适合 适合)

加工材料
碳素钢
 S45C S55C
合金钢
SK.SCM SUS
预硬钢
 NAKHPM
淬火钢铸铁铝合金石墨树脂
(~55HRC)(~60HRC)(~70HRC)








日本(UNION TOOL)佑能3刃铝合金平底铣刀AZS产品选型表格

型号直径 有效长 刃长 首径 柄锥角度全长 柄径日元定价 (¥)
AZS 3010-0301320.9516°6045,880
AZS 3010-05056046,400
AZS 3015-0451.54.531.4316°6045,880
AZS 3020-0602641.9316°6045,880
AZS 3020-100106046,400
AZS 3025-0752.57.552.416°6047,080
AZS 3030-0903962.916°7067,080
AZS 3030-150157067,700
AZS 3035-1053.510.573.416°7067,320
AZS 3040-12041283.916°7067,320
AZS 3040-200207068,000
AZS 3045-1354.513.594.416°7067,920
AZS 3050-150515104.916°7067,920
AZS 3050-250257068,700
AZS 3060-180618125.87068,280
AZS 3060-300307069,100
AZS 3080-240824167.8280811,040
AZS 3080-4004080812,100
AZS 3100-3001030209.82901013,920
AZS 3100-50050901015,300
AZS 3120-36012362411 .821101219,560
AZS 3120-600601101221,500

日本(UNION TOOL)佑能3刃铝合金平底铣刀AZS加工参数表

高效铣削

加工材料 A5052 A7075
型号直径刃长转速 (min-)进给(mm/min)转速 (min-')进给(mm/min)
Z切入沟槽切削侧面切削Z切入沟槽切削侧面切削
3010- -0301330,0001509001,10030,000150540860
3010- -050522,50010060080022,500100400600
3015- -0451.54.530,0001801,3501,63030,0001808201,230
3020- -0602630,0002251,8002,15030,0002251,1001,600
3020- -1001022,5001501,3001,50022,5001508001,100

3025- -075 

3030- -090

2.57.525,0002251,9002,30023,4002201,0701,550
3030- -1503921,6002252,0002 ,40020,2002251,1001,600
1516,2001501,4001,70015,2001508001,100
3035- -1053.510.518,5002702,0002,40017,3002 701,1001,600
3040- -12041216,2003002,0002,40015,2003001,1001,600
3040- -2002012,2002001,4001,70011,4002008001,100
3045- -1354.513.514,4003002,0002,40013,5003001,1001,600
3050- -15051512,9603002,0002,40012,2003001,1001,600
3050- -250259,7002001,4001,7009,2002008001,100
3060- -18061810,8003002,0002,40010,1003001,1001,600
3060- -300308,1002001,4001,7007,6002008001,100
3080- -24082411,4003002,2002,60012,0002501,8002,400
3080- -400408,6002001,5001,8009,0001601,3001,700
3100- -30010309,1002502,2002,6009,6002501,8002,400
3100- -500506,8001601,5001,8007,2001601,3001,700
3120- -36012367,6002002,2002,6008,0002501,8002,400
3120- -600605,7001301,5001,8006,0001601,3001,700
切入深度
ap=0.75Dap=0.75D

ap=0.75Dap=0.75Dap=0.75D ae=0.3D

低效铣削 (主轴最高转速:10000min-1 以下为假设)

加工材料A5052A7075
型号直径刃长转速 (min-')进给 (mm/min)转速 (min-')进给 (mm/min)
Z切入沟槽切削侧面切削Z切入沟槽切削侧面切削
3010- -030
310,0005040090010,00050400750
3015- -0451.54.510,000806001,25010,000806001,130
3020- -0602610,0001008001 ,60010,0001008001 ,500
3025- -0752.57.510,0001301 ,0002,05010,0001301 ,0001 ,880
3030- -0903910,0001 501 ,2002,50010,0001501 ,2002,250
3035- -1053.510.510 ,0001 801 ,4002,60010,0001801 ,4002,380
3040- -12041210,0002001 ,6002,70010,0002001 ,6002,500
3045- -1354.513.510,0002301 ,8003,05010,0002301 ,8002, 750
3050- -15051510,0002502,0003,4009 ,6002502,0003 ,000
3060- -18061810,0003002,4004, 0008,0002502,0003,000
3080- -2408248,1003003,0004,80010,0002002,4004,100
3100- -30010306 ,4802503,0004,8008,1002002,4004,200
3120- -36012365 ,4002003,0004 ,8006 ,8002002,4004,200
切入深度 (mm)
ap=0.3Dap=0.3Dap=1.0D ae=0.15D
ap=0.3Dap=0.3Dap=1.0D ae=0.15D


备注:

请使用切削油,推荐水溶性。

这个加工参数仅供参考。实际加工时根据加工形状、目的、使用机械来进行调整。

特别Z方向进给时要充分考虑主轴的刚性。

复数Z进给,反复槽切削时,要考虑好卷屑和排屑性是否良好的基础上进行参数设定。

发生震动和火花时,同比例下调转速及进给。

Z切深时如发生卷屑情况,请降低切削量。

要求精度时,请降低进给及切削量。

及时清理切屑,加工过程中注意发热、火花现象。

突出长保持最短的夹持状态(靠近柄锥附近)。

底刃由于很锋利,为了防止损伤,推荐使用非接触式检测器。

加工深度2D以上,接近侧壁的部分,将轴方向切深设定1/3程度(Ap=0.25D)。


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